Duct Line Express

Duct Line Express
Vicon  ·  Automatic Rectangular Duct Blanking System

Duct Line Express

Expandable automatic rectangular duct blanking system with high-speed servo feeding, straightening, beading, notching, and heavy-duty shearing for efficient HVAC duct production.

Overview

The Vicon Duct Line Express is an automatic rectangular duct blanking system designed for efficient HVAC duct production and future expansion into a complete Full Coil Line. Additional modular Vicon Coil Line components can be integrated as production requirements grow.

A precision high-speed servo feed system provides fast and accurate material positioning, while the gear-driven four-roll straightener, ring-type beading system, heavy-duty notching unit, and dual hydraulic cylinder shear prepare duct blanks for downstream fabrication.

The notching unit uses combination dies to produce Slip & Drive, TDX, Snaplock, and Pittsburgh notch patterns. The shear features high-carbon, high-chrome D-2 blades, independently adjustable blade gaps, and a heavy-duty torsion synchronization shaft to maintain the proper shear angle throughout the stroke.

The Duct Line Express features a Vicon PC-based control system capable of controlling the complete system. Hands-free coil feeding, individual coil drive motors, and pneumatic back-up wheels at each coil station help streamline material handling and production.

The standard system processes 16–30 gauge mild steel in coil widths from 48″ to 60″, with configurations from one to six coil stations and maximum coil capacity up to 12,000 lbs. Optional capacities and additional processing equipment are available.

Specifications

Vicon Duct Line Express technical specifications

Specification
Duct Line Express
Material Capacity
Mild Steel: 16–30 Gauge
Maximum Coil Capacity
12,000 lbs. with Coil Drive
Number of Stations
1–6
Coil Width
48″–60″
Feed System
Precision High-Speed Servo Feed
Feed Operation
Hands-Free Coil Feed
Straightener
Gear-Driven Four Roll
Roll Diameter
4″
Coil Spools
Quick-Change Coil Spools
Coil Drive
Individual Hydraulic Coil Drive Motors
Back-Up Wheels
Pneumatic at Each Coil Station
In-Feed Guide
Powered Ramp with Hand-Wheel Width Adjustment
Notching Patterns
Slip & Drive, TDX, Snaplock and Pittsburgh
Shear
Dual Hydraulic Cylinder
Blade Material
High-Carbon, High-Chrome D-2
Blade Gap
Independently Adjustable
Synchronization
Heavy-Duty Torsion Synchronization Shaft
Beading
Ring-Type Beading
Bead Spacing
SMACNA
Controls
Vicon PC-Based Control System

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